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class="newshow"> <div class="newstitle"> <b>無菌灌裝設備和工藝在液態奶市場尤為突出</b> <em>發布時間：信息來源：瀏覽點擊：<span id="hits"></span>次</em> </div> <table align="center" border="0" cellpadding="0" cellspacing="0" width="100%"> <tbody> <tr> <td align="middle" style="BACKGROUND: url(images/bg_main.png) center 50%"> <table bgcolor="#fafbfb" border="0" cellpadding="0" cellspacing="0" width="994"> <tbody> <tr> <td align="left" valign="top" width="764"> <table border="0" cellpadding="0" cellspacing="0" style="border-bottom-style: solid; border-bottom-color: rgb(234, 234, 234); border-left-style: solid; border-left-color: rgb(234, 234, 234); background: rgb(255, 255, 255); border-right-style: solid; border-right-color: rgb(234, 234, 234);" width="754"> <tbody> <tr> <td align="middle" height="600" valign="top"> <table align="center" border="0" cellpadding="0" cellspacing="0" width="700"> <tbody> <tr> <td valign="top"> <table align="center" border="0" cellpadding="0" cellspacing="0" width="95%"> <tbody> <tr> <td align="left" style="font-variant-numeric: normal; font-stretch: normal; font-size: 14px; line-height: 28px; font-family: Arial, Helvetica, sans-serif; color: rgb(102, 102, 102); padding-top: 20px;"> <p> 在乳品工業生產中，選用先進合理的機械設備，對于確保產品質量，降低操作和維護費用，提高乳制品的競爭力和經濟效益，促進乳品工業的發展與技術進步很有意義。在液體<a class="sfwords" target="_blank" title="點擊查詢奶的供求信息">奶</a>方面，選擇無菌灌裝設備和工藝顯得尤為突出，但也存在配套設備選型降低操作費用的問題。<br /> 奶粉工業生產情況降膜蒸發器的設計及選用傳統的降膜蒸發器設計是通過提高蒸汽的利用次數（單效變多效）來達到節能降耗的目的。然而，效數的增加使鋼材耗量成倍增加，造價也就成倍增加，由于傳熱溫差的限制，效數的增加一般不超過七效。帶蒸汽噴射熱泵，采用水力噴射器的雙效降膜蒸發器為常見降膜蒸發器的設計。 <br /> 熱泵在降膜蒸發器中的應用采用機熱壓縮式熱泵壓縮裝置可為離心式和容積式壓縮機。壓縮溫差較大，一般在11℃左右，這就限制采用機械壓縮式熱泵的效數一般最多不超過三效，對沸點升高較高的溶液蒸發時又受到限制，而且結構復雜，造價高，維護費用高，耗電量大，因此機械壓縮式熱泵應用很少。 <br /> 采用蒸汽噴射式熱泵蒸汽噴射式熱泵形似文吐里管，無傳動裝置，構造較簡單，應用較多。帶熱泵與不帶熱泵相比，可相當于增加一效。 <br /> 采用間壁式冷凝器和水環真空泵帶熱泵、蛇管冷凝器、水環真空泵冷凝器兼作物料預熱器充分利用末效二次蒸汽的熱量，并減少冷卻水量的耗量。這種結構形式的多效降膜蒸發器的末效二次蒸汽冷凝為同溫度的水（只產生相變），然后從冷凝器排出。冷凝水具有很高的溫度，而且又是軟水，可以很好地利用。水環真空泵將蒸發器的不凝性氣體及少量蒸汽抽吸后排到大氣中。并維護各效蒸發都具有一定的真空度。與采用水力噴射器相比，冷卻水耗量、電耗量都較低。以富裕光明乳業集團兩臺型號RNJM02-2400型雙效降膜蒸發器為例，其蒸發能力為2400kg/h，配套用水環真空泵電機功率5.5kw，冷卻水耗量9t/h，進水溫度l0℃，排水溫度38℃，與同能力水力噴射器雙效降膜蒸發器比較，功率降低13.5kw，每小時節約冷卻水13噸。按給水價格1.00元/噸，排水價格0.80元/噸計算，電費和水量一年可降低操作費用143391元，3年可收回全部設備投資。 <br /> 采用列管式冷凝器和水環真空泵結構采用混合冷凝器、涼水塔、水環真空泵帶熱泵、物料預熱器、混合冷凝器、涼水塔和水環真空泵的三效降膜蒸發器，由冷卻水循環泵將冷卻水送至水塔后，冷卻水的溫度降低8℃，在多數蒸發器的計算中一般取6℃。冷卻水循環泵的壓力要求不高，只要將冷卻循環水送至涼水塔即可，工作過程中只需冷卻水通過涼水塔循環使用，幾乎不用補加低溫冷水，節水效果特別顯著，特別是在缺水地區意義更大。 <br /> 多效蒸發器配套泵的選擇現采用單端面機械密封泵，我曾經選用過江蘇靖江泵閥廠的氟塑料合金泵，成功地運用于吉林松原食品工業公司制藥廠維生素C的生產，當時的主要目的是為了解決維生素C對泵的耐腐蝕性能這一特殊要求，后來成功地運用于RNJM03-5000型三效降膜蒸發器，并在龍丹集團和海拉爾光明乳業公司應用，效果一直很好。但這種氟塑料合金泵只是將機械密封處的供水去掉了，而配套電機功率與以往所選泵變化不大。后來選用無錫九揚泵業公司ICB系列單端面機械密封不銹板沖壓泵，同樣用在RNJM02-2400型雙效降膜蒸發器上，進料泵型號ICB50-25-200型，流量6.3m3/h,揚程32m，電機功率2.2kw，其余兩臺物料泵和一臺冷凝水泵均選用ICB32-25-125型泵，流量3.2t/h，揚程20m，電機功率0.55kw，使RN-JM02-2400型雙效降膜蒸發器的機組總功率僅配套離心泵這一項降低功率6.75kw，每年按300天，每天按16小時（兩班工作制）計算，每年節約電費32400元。選用天錫九揚ICB系列泵，在哈爾濱油脂廠使用效果很好。 <br /> 在噴霧干燥系統只用排風機而不用進風機在黑龍江大慶乳品廠有四臺套離心噴霧干燥機組，就是這樣設計的，并使用工作多年，生產的大慶牌<a class="sfwords" target="_blank" title="點擊查詢奶的供求信息">奶</a>粉是國家優質產品。以RGLP-500型干燥機組為例，按傳統設計，進風機型號為4-72-12No8C型，風量20100m3/h，風壓2445Pa，電機功率30kw,每年可節約電費14.4萬元。 <br /> 合理選擇高壓泵高壓泵的工作壓力一般為14MPa，而一般均選擇25MPa的高壓泵。流量選擇只要滿足需要即可。高壓泵出廠時，配套電機功率是按其額定壓力和流量設計的，而工作壓力是遠遠低于泵的額定壓力，這樣在工作流量、壓力下的功率就較其額定輸出功率小很多，若選擇一個電機功率能滿足其工作時輸出功率需要的電機與之配套，則可降低干燥系統的總功率，降低操作費用。黑龍江依安乳品廠就是這樣做的。RPYP03-500型干燥機組，傳統高壓泵型號為GJB1-25型，配套電機功率7.5kw，而依安乳品廠選用同型號高壓泵，將配套電機換成功率是5.5kw的，這樣一年可節約電費10000元，運轉一直良好。 <br /> 采用合理的結構傳統噴霧干燥機組為布袋撲粉，分為一級旋風撲粉，二級布袋撲粉。如選擇一級撲粉是旋風，二級也是旋風，而排風機采用兩臺，一級排風機的風量比較大，風壓較低，二級排風機的風量比較小，而風壓較高，兩臺排機的總功率與傳統的一臺排風機的功率相同。而與傳統選擇一臺排風機比較，二級撲粉的旋風分離器的尺寸變得比較小，既節約不銹鋼材料，降低投資，又方便布置。 <br /> 合理利用熱能用排風對進風進行預熱，然后用加熱蒸汽對空氣加熱后的冷凝水對進風進行預熱，充分利用余熱，從而達到節能降耗的目的。</p> </td> </tr> </tbody> </table> </td> </tr> </tbody> </table> </td> </tr> </tbody> </table> </td> </tr> </tbody> </table> </td> </tr> </tbody> </table> <br /> </div> <ul class="pageChange"> <li>上一篇：<a href="/index.php?ctl=content_index&act=show&catid=20&id=110">降膜式蒸發器國家行業標準</a></li> <li>下一篇：<a href="javascript:alert('最后一頁');">最后一頁</a></li> </ul> </div> </div> <script language="JavaScript" src="/api.php?op=count&id=111&modelid=1"></script> ? <div id="bottom"> <div class="box"> <div class="wx"> <div class="box"> <img src="/templates/default/content/images/wx.png" width="100%" height="100%" alt=""> </div> 掃描二維碼關注我們 </div> <ul class="lanmu"> <li><a href="/index.php?ctl=content_index&act=lists&catid=2">關于環諾</a></li> <li><a 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